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Assembly Procedures

Steel Pipe Installation

Mechanical Joint Assembly Procedure For Polyethylene Pipe & Tube Pe2306 & Pe3406

 

STEEL PIPE INSTALLATION

WARNING - System Designer and/or Contractor must provide suitable anchoring of piping to prevent pull-out from fittings when applications subject piping to external forces such as ground shift and temperature variations that cause linear pipe contraction.

Telsco fittings are suitable for use on water and oil and carry a limited warranty to give satisfactory service when recommended pressures are not exceeded and when fittings are installed per torque specifications.

Recommended Maxiumum Pressures (PSI)

Size (In.) Torque (Ft-Lbs.) Free Piping Clamp Style Anchored Piping
Regular Style Clamp Style
1/2 150 150 psi 150 psi 200 psi
3/4 150 150 150 200
1 225 100 100 150
1 1/4 225 100 100 150
1 1/2 225 100 100 150
2 300 75 75 125



 

MECHANICAL JOINT ASSEMBLY PROCEDURE FOR POLYETHYLENE PIPE & TUBE PE2306 & PE3406

Described below are the recommended assembly procedures for Telsco Series K700 compression fittings.

BURR REMOVAL

To facilitate assembly, any internal and external burrs are to be removed from the cut-off ends of the pipe. Remove cutting chips from inside of pipe.

STIFFENER INSERTION

A metal Stiffener is required to be inserted within the polyethylene pipe for support of the pipe wall. Caution must be exercised in using the correct Stiffener size that matches the pipe or tubing (wall thickness) being joined; example, SDR11. Insert Stiffener full depth within pipe to its flange stop.

CLEANING

Clean exterior surface of pipe of all foreign matter such as dirt and compounds to insure a good sealing surface for the fitting gasket. Inspect inside surface of gasket and clean if required as accumulations may result from storage conditions and handling.

PIPE INSERTION

Piping is to be inserted within the fitting to maximum depth:
Couplings - midway
Elbows - to stop
Adapters - to stop
Tees - to outlet

Torquing Requirement
To achieve maximum pipe pull-out resistance and sealing, End Nuts are to be wrench tightened per the following table. Use recommended wrench size and apply body pressure to approximate listed torque.

Nomimal Pipe Size (In.) Torque (Ft.-Lb.) Recommended Wrench Size (In.)
PE3406 (Black) PE2306 (Orange)
1/2 CTS 75 50 12
1 CTS 150 100 18
1/2 IPS 150 75 18
3/4 IPS 150 100 18
1 IPS 225 125 24
1 1/4 IPS 225 180 24
1 1/2 IPS 250 200 36
2 IPS NOT RECOMMENDED

 



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